Manufacturing & Industrial Safety: Risk Mitigation & Operational Excellence Course


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We are proud to offer this course in a variety of training formats to suit your needs. We use the highest quality learning facilities to make sure your experience is as comfortable as possible. Our face to face calendar allows you to choose any classroom course of your choice to be delivered at any venue of your choice - offering you the ultimate in convenience and value for money.

May 2025

Date Duration Location Standard Fee Action
19 May - 23 May 5 days Half-day KES 55,000 | $ 595 Individual Group

June 2025

Date Duration Location Standard Fee Action
16 Jun - 20 Jun 5 days Half-day KES 55,000 | $ 595 Individual Group

July 2025

Date Duration Location Standard Fee Action
21 Jul - 25 Jul 5 days Half-day KES 55,000 | $ 595 Individual Group

August 2025

Date Duration Location Standard Fee Action
18 Aug - 22 Aug 5 days Half-day KES 55,000 | $ 595 Individual Group

September 2025

Date Duration Location Standard Fee Action
15 Sep - 19 Sep 5 days Half-day KES 55,000 | $ 595 Individual Group

October 2025

Date Duration Location Standard Fee Action
20 Oct - 24 Oct 5 days Half-day KES 55,000 | $ 595 Individual Group

November 2025

Date Duration Location Standard Fee Action
17 Nov - 21 Nov 5 days Half-day KES 55,000 | $ 595 Individual Group

December 2025

Date Duration Location Standard Fee Action
15 Dec - 19 Dec 5 days Half-day KES 55,000 | $ 595 Individual Group

Introduction

This course designed to equip participants with essential knowledge and practical skills in manufacturing and industrial safety management. The course focuses on implementing effective safety strategies, mitigating risks, and achieving operational excellence. Through interactive case studies, practical exercises, and real-world applications, participants will master the core aspects of safety management necessary for maintaining safe, compliant, and efficient manufacturing and industrial environments.

Duration

5 Days

Who Should Attend

  • Manufacturing plant managers and supervisors
  • Industrial safety officers and engineers
  • Operations managers and quality assurance professionals
  • Maintenance and production team leaders
  • Health, Safety, and Environment (HSE) professionals
  • Risk management specialists

Personal Impact

  • Develop expertise in identifying and mitigating safety risks.
  • Gain practical skills in implementing safety management systems.
  • Improve decision-making abilities concerning operational risks.
  • Enhance career prospects through specialized safety management knowledge.

Organizational Impact

  • Reduce workplace incidents and operational downtime.
  • Achieve compliance with industry safety regulations and standards.
  • Improve overall operational efficiency and product quality.
  • Foster a culture of continuous safety improvement and risk management.

Course Level:

Course Objectives

  • Understand key principles of manufacturing and industrial safety management.
  • Identify potential hazards and assess associated risks effectively.
  • Implement practical risk mitigation strategies to enhance operational safety.
  • Ensure compliance with safety regulations and best practices.
  • Drive operational excellence through integrated safety management systems.

Course Outline

Module 1: Foundations of Manufacturing and Industrial Safety

  • Overview of industrial safety management principles
  • Importance of safety in manufacturing operations
  • Key regulations, standards, and compliance requirements
  • Case study: Safety management failures and lessons learned
  • Practical Exercise: Conducting a safety compliance audit

Module 2: Hazard Identification and Risk Assessment

  • Techniques for hazard identification in manufacturing environments
  • Risk assessment methodologies and tools
  • Evaluating risk levels and determining critical control points
  • Group Activity: Risk assessment simulation for a manufacturing process
  • Practical Exercise: Developing a risk register

Module 3: Implementing Risk Mitigation Strategies

  • Designing effective safety protocols and emergency procedures
  • Integrating risk controls into daily operations
  • Best practices for engineering and administrative controls
  • Case Study: Successful risk mitigation strategies in industry
  • Practical Exercise: Creating an actionable risk mitigation plan

Module 4: Compliance Management and Operational Excellence

  • Aligning safety management systems with industry standards (ISO 45001)
  • Leveraging technology for safety compliance and monitoring
  • Strategies for maintaining continuous compliance and operational efficiency
  • Group Activity: Developing a compliance improvement plan
  • Practical Exercise: Compliance gap analysis

Module 5: Continuous Improvement in Safety Management

  • Building a culture of safety through employee engagement
  • Monitoring, measuring, and reviewing safety performance
  • Continuous improvement methodologies (Kaizen, Six Sigma) in safety management
  • Case Study: Achieving operational excellence through safety improvements
  • Final Project: Designing a comprehensive safety management plan

Related Courses


Course Administration Details:

Methodology

These instructor-led training sessions are delivered using a blended learning approach and include presentations, guided practical exercises, web-based tutorials, and group work. Our facilitators are seasoned industry experts with years of experience as professionals and trainers in these fields. All facilitation and course materials are offered in English. Participants should be reasonably proficient in the language.

Accreditation

Upon successful completion of this training, participants will be issued an Indepth Research Institute (IRES) certificate certified by the National Industrial Training Authority (NITA).

Training Venue

The training will be held at IRES Training Centre. The course fee covers the course tuition, training materials, two break refreshments, and lunch. All participants will additionally cater to their travel expenses, visa application, insurance, and other personal expenses.

Accommodation and Airport Transfer

Accommodation and Airport Transfer are arranged upon request. For reservations contact the Training Officer.

Tailor-Made

This training can also be customized to suit the needs of your institution upon request. You can have it delivered in our IRES Training Centre or at a convenient location. For further inquiries, please contact us on:

Payment

Payment should be transferred to the IRES account through a bank on or before the start of the course. Send proof of payment to [email protected]


Course Registration

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